Machine Downtime Intelligence
Prevent Downtime Before It Stops Production
This module tracks machine downtime, preventive maintenance, morning readiness checks, end-of-shift checks, and critical machine visibility so managers can protect production flow.
Morning Maintenance Check
Critical machines should be checked at least two hours before staff start production so breakdown risk can be reduced before the line begins work.
End-of-Production Check
Maintenance review should be carried out immediately after production finishes to identify faults, wear, leakage, noise, overheating, or adjustment requirements.
Preventive Maintenance Routine
Planned preventive maintenance should be scheduled, recorded, reviewed, and displayed so production teams know whether each critical machine is ready, due, or overdue.
Machine Status Entry
Public Critical Machine Dashboard
This dashboard can be displayed publicly inside the factory so maintenance, production, supervisors, and managers can see which critical machines are ready, due, overdue, or causing downtime.
Compressor
Utility | Criticality: High
Priority: Urgent
Downtime
65 min
PM Status
Overdue
Morning
Pending
End Check
Pending
Recommendation: Immediate maintenance review required before next production run.
Stitching Machine 1
Sewing | Criticality: High
Priority: Urgent
Downtime
45 min
PM Status
Due
Morning
Pending
End Check
Completed
Recommendation: Immediate maintenance review required before next production run.
Cutting Machine 2
Cutting | Criticality: High
Priority: High
Downtime
20 min
PM Status
Completed
Morning
Completed
End Check
Completed
Recommendation: Schedule preventive maintenance and verify machine readiness.
Maintenance Governance
Morning readiness check two hours before production starts
Designed to reduce avoidable downtime, protect production flow, and support continuous improvement discipline.
Immediate maintenance review after production finishes
Designed to reduce avoidable downtime, protect production flow, and support continuous improvement discipline.
Preventive maintenance schedule for every critical machine
Designed to reduce avoidable downtime, protect production flow, and support continuous improvement discipline.
Public dashboard for maintenance visibility and accountability
Designed to reduce avoidable downtime, protect production flow, and support continuous improvement discipline.