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MBNCON Cost & Loss Intelligence

Factory Loss Intelligence

Identify hidden losses across material, labour, machine, inventory, rework, rejection, shipment, and customer claim areas before they damage profit.

Loss Areas

13

Profit Risk

High

Action Priority

Immediate

Consultancy Value

Very High

Hidden Loss Map

1

Material over-ordering loss

Track frequency, value, root cause, responsible area, and recovery action.

2

Poor material quality loss

Track frequency, value, root cause, responsible area, and recovery action.

3

Transport and transit delay loss

Track frequency, value, root cause, responsible area, and recovery action.

4

Factory gate waiting loss

Track frequency, value, root cause, responsible area, and recovery action.

5

Excess stock holding cost

Track frequency, value, root cause, responsible area, and recovery action.

6

Labour waiting time loss

Track frequency, value, root cause, responsible area, and recovery action.

7

Machine idle time loss

Track frequency, value, root cause, responsible area, and recovery action.

8

Production rejection loss

Track frequency, value, root cause, responsible area, and recovery action.

9

Rework labour and material loss

Track frequency, value, root cause, responsible area, and recovery action.

10

Packaging delay loss

Track frequency, value, root cause, responsible area, and recovery action.

11

Finished goods holding cost

Track frequency, value, root cause, responsible area, and recovery action.

12

Late shipment penalty risk

Track frequency, value, root cause, responsible area, and recovery action.

13

Customer complaint and claim risk

Track frequency, value, root cause, responsible area, and recovery action.

Consultancy Application

This module helps MBNCON show clients where money is silently lost across the factory value stream and convert those losses into measurable improvement projects.